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Any Advice for a Newcomer?
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DonLeister
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Joined: 29 Mar 2007
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Location: Richmond, VA

PostPosted: Fri Jul 01, 2011 8:02 pm    Post subject: Reply with quote

It's a great workshop, try to go. It's like violin making heaven.
Until then what to do?
About the joints can you just run it through a band saw and cut the halves apart?
I don't know what shape your plane is in but I have to ask, is the sole flat, or have you checked? If it is flat then the next matter is sharpening like Michael said.
I will often moisten the edges I am planing to make it go smoother, but it still should not be a lot of effort. I think there are some threads in this forum that deal with joining plates, if not then on other forums.
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medstudent
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PostPosted: Fri Jul 01, 2011 10:03 pm    Post subject: Reply with quote

I was afraid you guys were going to say that. It is a truth that I am in denial about I think. I would absolutely love to go to a beginner's violin making class. However, I live in KY, which is not too close to CA unfortunately. I wish there were some in the area.
With the way you all are describing planing, I must be doing something terribly wrong. I have to put my weight into that plane like my life depends on, especially with the maple, I can barely get the thing across there. I tried to set it as low as possible. But I REALLY have to put some muscle behind that thing to get it to go across.
The plane I am using is a GROZ 14" bench plane. I got it on sale from woodcraft.com and they sharpened it for me, so I thought I would be sharp for a while.
Since I need to take it apart, does anyone have a good idea of how to undo the joint? I don't have a band saw, although that was a good idea.
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DonLeister
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PostPosted: Fri Jul 01, 2011 10:23 pm    Post subject: Reply with quote

Maybe use the saw you cut out your mold with, what was that?

Here is some good reading for sharpening and more.

http://violinmag.com/
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Michael Darnton
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PostPosted: Fri Jul 01, 2011 11:13 pm    Post subject: Reply with quote

medstudent wrote:
I would absolutely love to go to a beginner's violin making class. However, I live in KY, which is not too close to CA unfortunately. I wish there were some in the area.

That's everyone's excuse. :-) I live in Chicago. This year we had people from the east coast, Hong Kong, and Australia. Often there are folks from Canada. You can do it if you want to. It's a shorter plane ride from NY than most of the "local" CA people drive! KY is almost halfway there from that perspective

If you can see through the joint, you may be able to use the traditional way to test a joint: put it on the floor, peak down, put your feet in the middle of each side (not the edges--you might break them off) and bounce up and down a bit. It will probably break at the joint easily enough--even a perfect joint will if you do it just right.
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medstudent
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PostPosted: Sun Jul 03, 2011 10:57 pm    Post subject: Reply with quote

To cut out the mold I used a jig saw with a very fine "band saw" blade on it. I think I will try that. Thanks for the idea and info on sharpening.
I found several videos on youtube about planing. Hopefully that will help me to get a tighter joint.
I think I will pick up some stones and other sharpening items tomorrow. It seems like I need to buy a new tool for every step of the way. Just like my other hobbies, this is getting expensive!
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Chet Bishop
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PostPosted: Mon Jul 04, 2011 3:00 am    Post subject: Reply with quote

medstudent wrote:
... this is getting expensive!


To put things into perspective: Dr. Todd, the fellow I mentioned who built his first tow instruments from Strobel's books, invested a few hundred dollars in tools (tops-- he had an addiction to cheap tools, which cost him, in th elong run), and a few hundred more in materials. The cello, I think, all materials included, (possibly even the case, but maybe not) involved nearly a thousand dollars in materials (wood, fittings, strings, etc.)

BUT! The violin (if he was willing to sell it) would pay back all he invested in tools and materials so far. The cello, he took to a local appraiser, and asked a very perceptive question: " I know I will be using this cello for quite a while, but, in the event my playing skills finally exceed what this instrument can do, how much should I expect to pay to improve upon it?"

The answer: "As it stands now, brand new, probably $12,000 USD. As it opens up and matures with age and playing, that could change to as high as $20K"

The appraiser hastened to inform him that he could not hope to sell that one for such a price, because he is an unknown maker. But the question had been framed in such a way as to discover where his instrument fit into the spectrum in terms of quality, sound, and playability.

Don't consider it an expensive hobby. Consider it a very challenging, demanding, interesting, fulfilling way to obtain a better instrument than you may be able to afford, if you had to go buy one. Smile

Otherwise, yes, it is an expensive hobby. I was interested in building ultralight aircraft at one time. My son thought about it and said, "Dad, if you screw up making a violin, it won't kill you." So maybe it is not as costly as some hobbies. Smile
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medstudent
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PostPosted: Mon Jul 04, 2011 10:19 am    Post subject: Reply with quote

Quote:
To put things into perspective: Dr. Todd, the fellow I mentioned who built his first tow instruments from Strobel's books, invested a few hundred dollars in tools (tops-- he had an addiction to cheap tools, which cost him, in th elong run), and a few hundred more in materials. The cello, I think, all materials included, (possibly even the case, but maybe not) involved nearly a thousand dollars in materials (wood, fittings, strings, etc.)

BUT! The violin (if he was willing to sell it) would pay back all he invested in tools and materials so far. The cello, he took to a local appraiser, and asked a very perceptive question: " I know I will be using this cello for quite a while, but, in the event my playing skills finally exceed what this instrument can do, how much should I expect to pay to improve upon it?"

The answer: "As it stands now, brand new, probably $12,000 USD. As it opens up and matures with age and playing, that could change to as high as $20K"

The appraiser hastened to inform him that he could not hope to sell that one for such a price, because he is an unknown maker. But the question had been framed in such a way as to discover where his instrument fit into the spectrum in terms of quality, sound, and playability.

Don't consider it an expensive hobby. Consider it a very challenging, demanding, interesting, fulfilling way to obtain a better instrument than you may be able to afford, if you had to go buy one.

Otherwise, yes, it is an expensive hobby. I was interested in building ultralight aircraft at one time. My son thought about it and said, "Dad, if you screw up making a violin, it won't kill you." So maybe it is not as costly as some hobbies.


You make a good point. Although as hard as I have been working on this thing, I think I would have a hard time parting with it.

I think I just need to get more creative with my use of tools. Today I am going to work some more on the ribs. I scorched my hand pretty good on that bending iron yesterday!
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Chet Bishop
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PostPosted: Mon Jul 04, 2011 11:57 am    Post subject: Reply with quote

If you wear a thin, good-quality pair of gloves, they will protect your hands, and still give you the dexterity you need. If you just bump the iron, you will not get burned.

BTW, I was not suggesting you sell your first fiddle. I was pointing out that with care, your first fiddle will be better than one you could have bought for similar cost, and you will have learned how to make a violin.
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medstudent
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PostPosted: Mon Jul 04, 2011 2:36 pm    Post subject: Reply with quote

Quote:
BTW, I was not suggesting you sell your first fiddle. I was pointing out that with care, your first fiddle will be better than one you could have bought for similar cost, and you will have learned how to make a violin.


Absolutely! I say that because I was thinking about giving it to a good friend of mine who is in need of a new violin. However, I might get greedy with the first one and make another for her Very Happy
I am already enjoying this craft immensely. Honestly these tools that I do get should last a long time and eventually my only cost will be wood, varnish, etc, which is really not as expensive as I thought it would be.

On another note, I finished gluing the middle ribs in place and I noticed some unevenness with all the blocks touching a flat surface. What grain of sandpaper do you all typically use for your sanding board to level the ribs and corner blocks?
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Bill Chambers
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PostPosted: Mon Jul 11, 2011 8:48 am    Post subject: Reply with quote

Hi MedStudent.

Been there did that, study hard.

You might want to look at a previous thread.

http://www.violins.ca/forums/viewtopic.php?t=1320

I purchased a white violin. Very, very nicely built. Noooop, I did not build it. But it is a good place to start. You will learn set up techniques, and putting in your peg holes, reaming out your holes, varnishing etc. This took about 3 weeks. I use this violin all the time. Take it to class and several pros have played it. The usual word is [ wow! ]. Thus, anyways, I think that the white violin is a good place to start. I spoke to several who thought this was a good place to start and work "backwards". Build a white violin. Second one take it apart and re-graduate it, glue it back together, etc... I am on my 5th violin now. Just a suggestion. You might want to consider it. But, by the time I purchased all my tools and videos and books, etc. I spent probably $1500 to $1800 bucks. Just a thought. Have fun. Dr. Bill
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Dave Chandler
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PostPosted: Mon Jul 11, 2011 3:06 pm    Post subject: joint Reply with quote

When I'm unsatisfied with a joint, I use a band saw to recut it, because it has a very fine kerf, leaving me wood to work with.

Not only should you not not see any light when the prepared halves are held up to the light, they should also not rock against each other. You can block light and still not have it flush on both sides at the same time. I just keep going at it, eventually I'll get a clean and flush fit. Glue and clamp with the wood warm, and the glue above 135 degrees.

Sharp enough to shave and perfectly flat blade, perfectly flat sole of the plane--no short cuts here!
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Dave Chandler
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PostPosted: Mon Jul 11, 2011 6:30 pm    Post subject: Bad Joint Reply with quote

Another thing I like to do, when I've joined my back/front there's usually an inch or two waste material on either end, cut a half inch or so of the waste off the end where you have the least confidence, and see how much force it takes to make the joint break in the waste material, and check to see if its the joint that gave way, or did it take wood with it. If it takes wood with it, I'm usually pretty satisfied with my glue joint.
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Dave in the Blue Ridge
Southern Violin Association

"Success is the ability to go from one failure to the next with no loss of enthusiasm" Winston Churchill

"I took the road less travelled, and now I don't know where I am." Marco Polo
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DonLeister
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PostPosted: Thu Jul 14, 2011 4:52 am    Post subject: Reply with quote

I use 60 grit paper for sanding the rib garland, it came from Lowe's in the floor sanding section, they have large sheets about 16" x 10" or so. 80 grit will work well too. I glued 3 sheets to a built up board with some spray adhesive type contact cement.

edit- I presume you will wait to sand the ribs until after all the ribs are on, I leave it a tiny bit proud of the blocks and once the linings are all in then I take it down to the blocks.

A nice thing about workshops is seeing what tools will work well and learning where to put your money. Michael Darnton demonstrates his methods and realizes there are many ways to do things so you are allowed that freedom.
So you get to see his way and other maker's methods, although I have to say after trying his methods I almost always see an improvement in my quality and efficiency of work.
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Dave Chandler
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PostPosted: Sat Jul 16, 2011 2:56 pm    Post subject: Sanding rib garland Reply with quote

I've found 320 grit seems to take wood off more quickly than the lower numbered grit, and leaves a better surface. If you think about it, there's a lot of dead space between the large bits of sand in the lower grit paper. The higher the grit, the more surface interaction, i.e. the faster it takes wood off. Seems counterintuitive.

There is an effective ratio of surface area to the number of teeth (individual grains) in the paper, so when you get above 320, it becomes less effective once again.

I've not thought to look in Lowe's flooring department, good info Don. If you can find an equipment rental operation, they have large sandpaper pieces for floor sanders, probably like what Don Leister found at Lowe's, but I think the pieces are more like 14 x 14 maybe larger, in various grits, but square.
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Dave in the Blue Ridge
Southern Violin Association

"Success is the ability to go from one failure to the next with no loss of enthusiasm" Winston Churchill

"I took the road less travelled, and now I don't know where I am." Marco Polo
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Dave Chandler
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PostPosted: Sat Jul 16, 2011 2:59 pm    Post subject: Reply with quote

Don, noticed something interesting in the latest "Fiddler" magazine. Nice article.
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Dave in the Blue Ridge
Southern Violin Association

"Success is the ability to go from one failure to the next with no loss of enthusiasm" Winston Churchill

"I took the road less travelled, and now I don't know where I am." Marco Polo
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