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joining 2 pieces of wood
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kel
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Joined: 20 Oct 2008
Posts: 73
Location: Asia

PostPosted: Wed Nov 05, 2008 6:02 am    Post subject: joining 2 pieces of wood Reply with quote

i m planing 2 pieces of spruce and to join them
ideally the sides should be planned to a perfect straight and flat surface before gluing

what i've got now, the sides after planing , visually fit for gluing.
If spot light is used to detect irregularity, still find fine rays of lights through the planned edges put together

question is : to what extent should the sides be planned?, need to be absolutely straight and flat?
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kel
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Joined: 20 Oct 2008
Posts: 73
Location: Asia

PostPosted: Wed Nov 05, 2008 7:38 am    Post subject: Reply with quote

today start the work on my 1st violin

bought some clamps, planes, gouge

plane the edge of spruce to prepare for joining, need lot of time to make it straight and flat, not yet successful right now

try to hollow a bit the back with gouge, the back wood is really hard
anyone use only bare hands with gouge to hollow?
i hollow the back a bit with hammer and gouge

conclusion : nice and fun
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violinarius
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Joined: 14 Dec 2007
Posts: 171

PostPosted: Wed Nov 05, 2008 8:13 am    Post subject: Re: joining 2 pieces of wood Reply with quote

kel wrote:

question is : to what extent should the sides be planned?, need to be absolutely straight and flat?


Hide glue is used to join the plates, and it is not a gap filling glue, so no light is what you must get.
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Mark Sullivan
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Joined: 13 Apr 2008
Posts: 18
Location: Orland Park Illinois

PostPosted: Wed Nov 05, 2008 9:02 am    Post subject: Reply with quote

There is some good information in this thread.
http://www.violins.ca/forums/viewtopic.php?t=250&highlight=joint
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kel
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Joined: 20 Oct 2008
Posts: 73
Location: Asia

PostPosted: Wed Nov 05, 2008 10:31 am    Post subject: Reply with quote

Thanks for reminding me the good friend in forum : "Search"

after reading the threads,
my conclusion is : the job is difficult and challenging and rewarding

as a newbie, i enjoy this first challenge, i don't mind to spend hours or days to conquer it
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Tim McTigue
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Joined: 31 Mar 2007
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Location: Ontario, Canada

PostPosted: Wed Nov 05, 2008 11:57 am    Post subject: Reply with quote

kel wrote:
Thanks for reminding me the good friend in forum : "Search"

after reading the threads,
my conclusion is : the job is difficult and challenging and rewarding

as a newbie, i enjoy this first challenge, i don't mind to spend hours or days to conquer it


It is, indeed, difficult, challenging AND rewarding. Don't be surprised if it takes weeks or months to conquer, though. Your tools need to be absolutely sharp, and just mastering how to sharpen a plane or gouge is a difficult skill to master. I'm in the process of making my first, and I'm just now thinning the top I joined last year. This was the first joint I attempted, and I didn't get it quite right. I'm paying for it now, as I've already had to re-glue parts of the joint several times, and it will end up with cleats. The back, which I joined later, is in much better shape. The next time I do a joint, I expect I might get it mostly right...
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Dave Chandler
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Joined: 31 Oct 2007
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Location: Mt Mitchell in North Carolina

PostPosted: Wed Nov 05, 2008 10:43 pm    Post subject: planing Reply with quote

I spend a lot of time sharpening my plane, checking that the blade edge is perfectly square and straight, then I hone it, and then strop it. It must take hair off my arm without taking flakes of skin.

Take a spare piece of pine or spruce, make sure you're getting neat almost transparent shavings across the entire blade so you know you have it set it up nice and flat. I clamp both pieces together and plane them at the same time -- this way their combined angles later still equal 180 degrees. Otherwise, you're fighting to match the pieces both lenthwise, and crosswise. My final strokes are without any pressure at all, letting the blade find where it needs to take more out. Be careful of the grain runout, don't run against it or you'll tear out small slivers that will leave small gaps that will show later when you've got it graduated, then its too late.

I don't use gouges as I find them difficult to control (and I don't have a decent set anyway), so I use planes to carve my top inside and out. It's slower, but easier for me. It does mean a lot of rehoning, and I use about 4 sizes of ibex planes mostly with curved blades. I wear some of those cheap cotton garden gloves with the rubber palm and fingers, helps me from getting blisters. Maybe someday I'll splurge and get one of those nice japanese fishtail style gouges.
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Jack H.
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Joined: 24 Mar 2007
Posts: 346
Location: Israel

PostPosted: Thu Nov 06, 2008 2:17 am    Post subject: Reply with quote

Kel,

To get a perfect center joint it needs to be DEAD FLAT. to achieve this you need an incredibly sharp plane. The blade itself must also be very flat at the edge.
After you have gotten it to mostly where it should be, reduce the depth of the cut to a minimum and then take another pass or two. you should only take off the small high spots.

A top quality straight edge is also a must!
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kel
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Joined: 20 Oct 2008
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Location: Asia

PostPosted: Thu Nov 06, 2008 11:33 am    Post subject: Reply with quote

any comment on the use of electric planner, i am rather interested on its capability to plane a depth of 0.1mm
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Jack H.
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Joined: 24 Mar 2007
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Location: Israel

PostPosted: Thu Nov 06, 2008 11:41 am    Post subject: Reply with quote

an electric planer might be fine for guitar tops and furniture.
but it leaves very small ridges and hollows.
Leave it to the carpenters.
What you need to do is get a nice straight edge and a very sharp plane ( invest in a good grinder and some very good Japanese water stones.
Learn how to sharpen adn adjust your plane and it will go fine!
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Geemac
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Joined: 06 Jul 2008
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Location: Spruce Grove

PostPosted: Sat Nov 08, 2008 12:53 pm    Post subject: joining lumber Reply with quote

I use a jointer with good success. You must be careful to set it just right and run a few practise passes with scrap wood to check for trueness.
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violinarius
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Joined: 14 Dec 2007
Posts: 171

PostPosted: Sun Nov 09, 2008 4:31 am    Post subject: Reply with quote

Jack H. wrote:
an electric planer might be fine for guitar tops and furniture.
but it leaves very small ridges and hollows.

If you want, try just doing a very thin finishing cut with the hand plane to remove the ridges after the electric planer. After you become more competent with hand planes you will be able to do it better with just the plae alone.

Violin making presents some huge hurdles to get over and anything that helps to provide progress is and should be welcomed. I sometimes wonder how many people have set out to make violins and didn't make it!
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Jack H.
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Joined: 24 Mar 2007
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Location: Israel

PostPosted: Sun Nov 09, 2008 4:35 am    Post subject: Re: joining lumber Reply with quote

Geemac wrote:
I use a jointer with good success. You must be careful to set it just right and run a few practise passes with scrap wood to check for trueness.


You will never get it dead flat with a jointer and sandpaper..
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kel
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Joined: 20 Oct 2008
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Location: Asia

PostPosted: Sun Nov 09, 2008 12:17 pm    Post subject: Reply with quote

i'd assume the topic touches many makers' nerve

i can plane the wood to a 95% flat
but with a straight steel ruler and hold it up to light
i can tell it is not dead flat
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M.Lange
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Joined: 30 Apr 2008
Posts: 81
Location: Germany

PostPosted: Sun Nov 09, 2008 1:51 pm    Post subject: Reply with quote

Getting it dead flat is very easy, with a perfectly set up plane, but nearly impossible with a bad plane.
So the first things you should check are:

1. Is the sole dead flat? If not, sand it on sandpaper, that is glued onto a flat surface. For example a glass plate. The blade should be clamped, but not sticking out of the sole.
2. Is the frog accurately machined, so that the blade is well supported and can't vibrate?
3. Is the blade sharp enough?
4. Is the blade adjusted well enough to take of very thin shavings?

Then you have to practice the right technique:
Push the front of your plane down on the wood and push the plane forward with your other hand. As the plane starts cutting, slowly shift the pressure to your other hand, so that the main pressure at the end of the cut is exerted by your back hand.

You can clamp a strip of wood ( that is longer than the top/back) to the side of the top/back to prevent you from tilting the plane down on the end of the cut.

Matthias
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