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Using Dremel Tool to Cut Purfling Channel
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Michael Darnton
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PostPosted: Fri Oct 02, 2009 11:04 am    Post subject: Reply with quote

I'm still not sure what you mean. The cutter should be sucking the wood against the stop, not pushing it away, though. For RIGHT-handers using a handheld tool, that means pushing it away from your, backhand, basically blind. I'm a lefty, so it works very well for me, pulling towards me.

Last edited by Michael Darnton on Sun Oct 04, 2009 8:55 pm; edited 1 time in total
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famuswood
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Location: Smyrna, TN

PostPosted: Sun Oct 04, 2009 8:32 pm    Post subject: Reply with quote

Michael - Your photograph shows the purfling channel cutting left to right. You have the tool between you and the near side of the plate. With my stationary setup, I'm on the other side of the plate - pushing it toward the cutting guide and the bit traveling the same direction you are. I hope that is more clear. I found that if I tried to cut the other direction I had less control.
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Michael Darnton
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PostPosted: Sun Oct 04, 2009 8:56 pm    Post subject: Reply with quote

Oooooo. I made a horrible mistake in my post above and just corrected it--for RIGHT handers it's backhand. Anyway, you drive the tool counterclockwise around the plate. :-)
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famuswood
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PostPosted: Mon Oct 05, 2009 11:19 am    Post subject: Reply with quote

I'm left handed also. I see what you mean about seeing the cut using your left hand. If I get up the courage to hold the tool by hand, I see that that is a significant advantage.
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John Cadd
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PostPosted: Fri Oct 30, 2009 9:22 am    Post subject: Reply with quote

One or two questions,thinking about the grain of the wood when using a motorised cutter.Does the cutter take the full width of the purfling or do you stay narrower and do an inside cut then an outside cut?
Where should one stop when approaching the corners and top of the back? Is all this done better using a magnifier even if you have perfect eyesight?Do splinters or dust require safety glasses in any case?
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John Cadd
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PostPosted: Fri Oct 30, 2009 9:36 am    Post subject: Reply with quote

I always found the most difficult part of the (non motorised) purfling job was keeping the cutter vertical and not letting it swivel left or right.
Have you tried a cutting table with a flat surface for the plate to slide on with the cutter fixed vertically at the correct clearance point so the drill could rise and fall with the on off switch operation (gently spring loaded)?Both hands could control the plate this way.
Is the cutting best done in one run or a series of gentle pushes?
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rs
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PostPosted: Fri Oct 30, 2009 9:48 am    Post subject: Reply with quote

I used a router on the last two fiddles I did.

I use a bit the same width as my purfling, 1.3 mm.

I use safety glasses! (And earplugs).

I have learned to address each cut and gouge on a fiddle with purpose. The router only works if it is operated with the same sense of confidence. The only mistake I made was when I rounded the lower bout and slowed because of hesitancy. I at that point lost confidence. It was happening so quickly. The cut wobbled a bit. Cutting with confidence and purpose avoids this.

I use no magnifier.

I cut the part under the button and the corners until the "beestings" by hand.

That is just me.
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byacey
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PostPosted: Fri Oct 30, 2009 12:41 pm    Post subject: Reply with quote

I have a footswitch as well for the Dremel. The last thing you want is to be fumbling trying to shut it off with the cutter still in the channel.
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Andres Sender
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PostPosted: Fri Oct 30, 2009 3:24 pm    Post subject: Reply with quote

You want to do each section in one pass because even with a machine and guide the exact distance of the channel from the edge varies slightly depending on the movements of the operator, so doing it the same way twice is difficult.

You stop just before the point where the purfling channel needs to depart from the set distance from the edge, and this will depend on what sort of corner you are doing. This will range from stopping just where the channels meet, to stopping something like 3-4 cm away if you were emulating certain Amati corners. At the button you may want to stop before the guide hits the button to avoid the risk of making the bit wobble.

Eye protection is always recommended when using any power tool. A magnifier might be helpful with some machines but the real issue is not seeing exactly what's going on so much as getting exactly the right relationship of the machine to the edge. This takes practice.

Wood grain can affect the pace of pushing things around, but not really anything else in my experience--that's one of the nice things about a power tool for this job.

The flat table idea has been mentioned a few times already in this thread I think.
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Oded Kishony
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PostPosted: Sat Oct 31, 2009 7:41 pm    Post subject: Reply with quote

Tom Croen makes a very nice fixture for doing purfling with a foredom tool

http://tomcroenviolins.com/new_page_7.htm

I use a small router (RotoZip) or a laminate trimmer with a plastic guide so I can see where I'm cutting more clearly

Oded Kishony
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John Cadd
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PostPosted: Wed Nov 11, 2009 5:41 pm    Post subject: Reply with quote

Thinking back to the Heron -Allen suggestion ,would a coat of thin glue applied to the purfling area stabilise the top plate grain cutting?I think you all enormously brave to have mastered this part of the art.
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Michael Darnton
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PostPosted: Wed Nov 11, 2009 9:40 pm    Post subject: Reply with quote

It doesn't hurt, and doing the edge of the edge as well helps prevent crushing the edge between the grainlines from the deathgrip you'll have on the tool while you're getting used to it.
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Fiddlers3
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Location: Auchterarder, Scotland, UK

PostPosted: Sun Oct 24, 2010 10:44 am    Post subject: Re: Using Dremel Tool to Cut Purfling Channel Reply with quote

famuswood wrote:
I enjoy custom woodcraft and also play the violin. I finally decided, with the encouragement of a woodworking friend, to pursue building a violin. I have made it to the point of cutting channels for the purfling. I decided the best approach for me was to use the Dremel tool. I was scared to death with the prospect of cutting into the plates after all the work that went into getting this far. I wanted to share with you that I was successful in cutting both plates with no mistakes at least in terms of what I was trying to accomplish. I decided that although I had seen others holding the plate with one hand and using the cutting tool freehand, it was not for me. I immobilized the cutting tool and used both hands to move around the plate. I wanted to find out from others much more skilled than I, if this is a good/acceptable approach. There is a picture of my setup at the site shown above. Any feedback would be much appreciated.http://famuswood.blogspot.com


I am a new member of this forum and I read with interest your purfling comment. I was wondering how you got on with the Dremel and the router. I have just ordered a router for my purfling work from Stewart MacDonald in the US as I cannot source such an attachment here in Scotland. I have seen one being used by another amateur maker last year and I was most impressed. I have been doing it using a channel marker and a scalpel but the wood (especially the belly) is apt to splinter at times and it can be extremely difficult to recover from this. I wonder what Stradivari did in such circumstances!
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famuswood
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Joined: 28 Sep 2009
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Location: Smyrna, TN

PostPosted: Sun Oct 24, 2010 12:32 pm    Post subject: Reply with quote

Using the Dremel tool before assembly worked well for me. In retrospect, it is quite important that your glue up of the top and bottom plate be accurate. Cutting the purfling channels before assembly doesn't leave you much wiggle room if the plate overhang is inconsistent since you have already established the purfling distance from the edge. This potential problem is avoided when you cut the channels after assembly. Some builders use a dremel tool after plate assembly but I decided that that would be too risky at my level of skill. I don't know about others, but after all that work on plate carving, I wanted to feel relatively confident in my approach. I used 1.3mm purfling and a 1.3mm cutter. The cutter jig was static and I moved the plates around using two hands to be at my steadiest. I've read other posts that state going to 1.4 purfling should work with a 1.3 (.051 inches) cutter bit as well. Always test before cutting into your plates. http://www.robbjack.com/ has the bit I bought which is SR-2-051. Best of luck to you!
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